Case Study 3

Heat Stove Frame Welding

Precision spot welding of reinforcement frames required two workers per station in close proximity to welding equipment, creating ergonomic demands and safety risks.

Indy7 loading circular stove frames into the welding fixture.

Background

In the production of heat stoves, reinforcement frames require precision spot welding at multiple points. This task was previously performed manually by two workers: one to load workpieces onto the welding machine and another to unload the finished parts. The process was repetitive, ergonomically demanding, and posed safety risks due to close proximity to the welding head. Neuromeka deployed an Indy7 collaborative robot to automate both loading and unloading of the circular metal fixtures into the spot welding station.

Deployed Robot Solution

Custom end-effector.
Proximity sensor integration.
Precision alignment.
Robot-controlled unloading.
Seamless coordination.
Compact collaborative setup.

Indy7 collaborative robot cell in operation

Results and Benefits

Reduced manual labor by 50%, from 2 workers/station to 1 worker/station.
Improved safety by removing operators from hazardous manual spot welding tasks.
Consistent part placement improves weld quality and alignment.
Reduced strain and injury risk from repetitive loading and unloading.

Results

Result	Impact
Labor	Reduced from 2 workers/station to 1 worker/station.
Safety	Operators are removed from hazardous manual spot welding tasks.
Quality	Consistent placement improves weld quality and alignment.
Ergonomics	Reduced strain from repetitive loading and unloading.

Automation Benefits

50% labor reduction per station.
Improved safety around welding stations.
Consistent part placement.
Reduced repetitive strain risk.

Indy7

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Indy7

Red Taillight Housing Assembly

Precision taillight component assembly with repeatable part alignment.

Dense production environment in which Neuromeka’s compact automation cells were deployed

Indy7, 5 units

CNC Machine Tending

Five modular Indy7 cells for dense CNC loading and unloading.

Three cobots tend the progressive press line, transferring stamped components between each operation while a single operator loads raw parts onto the conveyor

Indy7, 3 units

Progressive Press Automation

Three Indy7 cobots synchronize press loading and part transfer.

Precision quartz component handling automation

Nuri20

Precision Quartz Handling

Achieving ±0.02 mm placement accuracy for semiconductor components.

Indy collaborative robot loading a workpiece into a tensile testing machine

Indy7

Automated Tensile Testing

Flexible robotic automation for high-volume tensile strength testing.

Indy collaborative robot integrated into an automated reagent dispensing and mixing cell

Indy7

Automated Reagent Manufacturing

Automated dispensing, mixing, and handling for consistent reagent preparation.

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